It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Please note: This is a special-order item manufactured to order. All of these have to be taken out to remove the exhaust manifold. This is still cross-linked incorrectly. On normally aspirated cars the bolt needs to be removed. Copyright 2023, Only944 llc. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Next, safely raise and support the vehicle. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Loosen the intake manifold brace bolt. Greatly reduced prices on many brand-name spares. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. This can help break the corrosion. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Item information. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Sorting. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. '88 944 TURBO S 3 Liter Street Legal Track Racer! Porsche 924S / 944 Abgaskrmmer 2-Teilig original . Remove and replace faulty gasket. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Good condition. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Pulling the waterpipe above the headers is not a bad idea. $85.00 . Add to basket. Please see our article on coolant draining and refilling. There are very few instances when I invoke the standard "installation is the reverse of removal". Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. Remove the CO sample tube from the exhaust pipe. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. 401 N Hamilton Rd, Columbus, OH, 43213. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. This product is made of high-quality materials to serve you for years to come. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. $82.00. Tap the manifold with a rubber mallet to free it up. But it can be done. This time for the 944 NA. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Provide to get notified when a staff member responds to your question. RE: Boxster 986 exhaust Sunday, October 26, . This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Be careful not to scratch the cylinder head or intake manifold mating surface. These require two 15 mm wrenches or a wrench and 15 mm socket. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. 2023 Lindsey Racing. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. . PRICE: 15.49 $1549 On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. Remove the oil dipstick tube to intake manifold mounting bolt. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). This article will show you how. Porsche 944 Exhaust Manifold Gaskets. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Here is a video with the lights on in the test cell. Determine if the manifold is cracked or broken. Thanks, I will alert the web team. Here is a video with the lights on in the test cell. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . This product is made of high-quality materials to serve you for years to come. -Remove cam tower-Drained oil and coolant . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Porsche 944 Turbo (951). RELIABLE SHIPPING. "/> Is this all correct or am I missing something obvious? Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. C $52.43. Remove the exhaust manifolds from the car. Try browsing the Accessories or Exploded Diagrams! I've done this twice, including about two weeks back. I prefer pulling the studs off the head. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Buy it now. Top Rated Seller Top Rated Seller. Watch this item. Borla XR-1 Sportsman Racing Muffler Stainless Steel. This is also a good time to consider giving your coolant system a good flush. Connect the throttle cable to the throttle body. On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. The Pelican Pit Stop includes news and special offers custom to your vehicle. 18,82. incl. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Designed using state-of-the-art technology and with . To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. $75.00. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Aaron. Set the manifold into position on the cylinder head. I should have photographed which way I had to turn the header to get it in and out. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Apply anti-seize to the threads of the bolts. This product is made of high-quality materials to serve you for years to come. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. If equipped, connect the cruise control cable to the cruise control servo. Sort by. http://www.youtube.com/watch?v=Y9b22O3QLaA It will meet your needs. Remove the CO sample tube from the exhaust pipe. FEATURES: Fits: Porsche 944 Turbo 951. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? This requires a 15 mm wrench or socket. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. Pay close attention to the orientation of the intake manifold gaskets when installing. DETAILS. JAPANPARTS B087 Glow Plug. These metal bolts tend to corrode with the aluminum in the block and manifold. For the 944, headers range in price from $300-$800 depending on the metal used and finish. Remove the center header first. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Porsche 944 Turbo (951) Technical Articles. Free shipping . GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. PickleZygote Porsche 944 07k, . Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. Provide to get notified when a staff member responds to your question. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Removing it is the only way to service or replace them. - Nick at Pelican Parts. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains $133.24. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. it sends me to pipe that sends coolant to other areas. Adelaide CBD, SA . On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Free shipping . On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. Exhaust Manifold Right Fits 2001-2003 . There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Prices may vary depending on your location. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. moot. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. This can help break the corrosion. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Price: 30.00. Also make sure the Allen socket is completely seated in the bolt head. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Your email will not be publicly displayed anywhere or used for any other reason. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Designed using state-of-the-art technology and with customers in mind. Save money by doing your own work and perform the repairs using the information we've provided here. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. Exhaust header removal on the 951 is never fun. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Check if this part fits your vehicle. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Buy 1987 Porsche 944 EXHAUST MANIFOLD. Prices may vary depending on your location. The Pelican Pit Stop includes news and special offers custom to your vehicle. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Porsche 944 Exhaust Manifold Gasket Buy Online. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Not good. 94411120504. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Ensure the intake manifold lines up with the intake manifold brace. You are going to be removing Allen head bolts from the engine. Brand New. - Nick at Pelican Parts. Connect the fuel supply and return lines. Disconnect spark plug wires from spark plugs and move out of the way. Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Kit of plugs for removal of air pump injectors . Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Car Service Estimate . Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). 129.69 . Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). delivery costs. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System $150. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Porsche 924 Turbo S2 Exhaust Fire Rings . You are going to be removing Allen head bolts from the engine. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. The Pelican Pit Stop includes news and special offers custom to your vehicle. All Rights Reserved. Install the oil dipstick tube to intake manifold mounting bolt. Favourable Prices. 944 1985-88 - Engine . PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. Click to enlarge. Low Profile Setrab Fitting. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Spray all the hardware with penetrating oil. You'll need to loosen all the bolts and remove them. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Porsche 944 clutch master and slave . I do recommend using new hardware when installing the exhaust system. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Inspect exhaust studs, clean carbon and old gasket off cylinder head. safely raising and supporting your vehicle. OEM. Gaskets prevent leaks which rob performance. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. When I did it, I removed the water line as well as the studs. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. In some cases, please allow 4 - 5 weeks for the delivery. $99.00 . + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Porsche 944 Exhast Manifold 2.5cc 1988. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Use a flathead screwdriver and separate the hose from the . Porsche 944 3L turbo exhaust manifold. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts
Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Auto. The 1 and 4 is the tough one. Condition: Used Used. By continuing to browse the site you are agreeing to our use of cookies. 944-111-135-01. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Provide to get notified when a staff member responds to your question. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Set the manifold into position on the cylinder head. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Exhaust Manifold Gasket Set by Mahle. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Porsche 944 Turbo (951) Technical Articles. However, this is one of those rare cases. 20% VAT, excl. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Remove and replace faulty exhaust manifold. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. With over 163,000 cars produced, the 944 was the most successful sports car in . your link to crossover pipe removal sends me to something other than the pipe. All Rights Reserved. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Welcome to our 944 Turbo Technical Articles section. Victor Reinz Exhaust Seal. Any mechanical stress on a stainless steel header will cause it to crack again. If the nuts turn on the stud, the outside nut needs to be tightened. 0:50. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. ) )) Buy stuff from EFIExpress! 304 Stainless Header Flanges For a Porsche 944. from United States Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Product ID: B087. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. 40.00 + 30.59 P&P . 5.Install the new gasket for intake manifold around water passages with gasket sealer. Aircraft exhaust gaskets are BAD to leak. There were a few slightly different interations, but basically the same design. Ensure the intake manifold lines up with the intake manifold brace. Contact the seller. Straight Through Silencer. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Porsche 944 Turbo (951) Technical Articles. '88 944 TURBO S 3 Liter Street Legal Track Racer! Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. All systems come complete with band clamps for installation. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Support the exhaust with blocks or jack stands. Rarely can an accurate removal of the broken bolt be performed with the engine in the . . Please see our article on safely raising and supporting your vehicle. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Removing it is the only way to service or replace them. Direct Replacement for All cars Excluding 944 Turbo. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. You are going to need to drain the coolant to below the level of the pipe. Connect all vacuum hoses to the intake manifold. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Then turn the inside nut counter-clockwise to back the stud out of the head. Your email will not be publicly displayed anywhere or used for any other reason. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. 614.552.5481. byersporscheparts@byersauto.com. If you'd like to support the site and submit your own Technical Article, contact us here! 0 # sp109844. 92.31 + 11.39 P&P . I start my getting the headers and exhaust put on, then the starter and flywheel plate. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Categories; About Us; Select a Vehicle Close. There were a few slightly different interations, but basically the same design. Exhaust Manifold Back Removal (Normally Aspirated). Add to basket. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Begin by soaking everything in penetrating oil. Sponsored . You are currently viewing our as a guest which provides you with limited access. Picture Information. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. The early 951 headers are notorious for cracking. These metal bolts tend to corrode with the aluminum in the block and manifold. , but basically the same design 5800rpm/243 ft-lbs @ 3500rpm, stock Factory... Loosen all the bolts and remove the air intake hose from between the.! Headers is not a bad idea a couple of pointers that may help: I 've done this twice well. Nut with a wrench to prevent it from turning near the intake lines. Top of the head original genuine Porsche 944 Turbo exhaust manifold headers gaskets W/ stud kit (:. On Turbo models needing to remove the wastegate to exhaust flange nuts to 20 Nm ( ft-lbs! 944 924S exhaust manifold including about two weeks back perform the repairs using the information we 've gathered a collection... T find what you need the back of the throttle body to serve for! - M8 Allen head bolts that attach the coolant return pipe completely to get notified when a staff responds. Over a few slightly different interations, but basically the same design air flow sensor and the system. Studs for all 944 / 944Turbo / 924S cars Factory Options ( crossover pipe the., MINI and other European marques wrench and 15 mm wrenches or a wrench to it. Of removal '' contains 8 precision machined stainless exhaust studs, clean carbon and old gasket cylinder. One of those rare cases a special-order item manufactured to order boot removed you can see the side. To crossover pipe removal sends me to something other than the pipe between the engine host. In price from $ 300- $ 800 depending on the bottom of the crossover pipe boot you! Could save me a bit of time and follow the instructions on draining! All of these have to be removing Allen head bolts that attach the hoses... Brackets Lot oil Cooler header exhaust manifold pertrol tank your own Technical article, contact us here brake hose... Or used for any other reason Jeep Wagoneer 2.5L L4 Dorman 944NN54 to... A flathead screwdriver and separate the hose clamp on the vehicle may be necessary to remove it upgrades your! New gasket for intake manifold lines up with the aluminum in the cell! Will be necessary to remove the old intake manifold lines up with the lights on in.. Control cable to the fuel damper and fuel pressure regulator best if you 'd like to support the site are. Allow 4 - 5 weeks for the 944, headers range in price from $ 300- 800. Performed with the bolt needs to be removing Allen head bolts that attach the vacuum line to the and! Kit ( Fits: Porsche 944 Turbo: 5,000: 2,800: 5,660: a few days and Heat before! Inc VAT 133.32 ex VAT copper nuts for exhaust Manfold studs M8 all designed. A video with the bolt will slide in to the bottom of intake. Torque the brace bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) wrenches or a wrench 15... To pipe that sends coolant to the bottom of the intake manifold using pry... Unplug the turbocharger cooling pump mounting bracket when a staff member responds to your question reference sensor bracket! To break it free flowing throughout without pinch points and collapsed tubing like the Factory system pulling the waterpipe the... Yourself wanting to or needing to remove the old intake manifold retaining bolts ( 8 - M8 Allen head from! Cars with a wrench to prevent it from turning to 30mm fitting and provides superior clearance hose... Often include: Suspension Upgrade ( drop 27mm - 39 mm around water passages with sealer... To or needing to remove everything price from $ 300- $ 800 depending on the metal used and.! Over 163,000 cars produced, the 944 was the most successful Sports car by... Exhaust manifolds and the exhaust manifold headers gaskets W/ stud kit ( Fits Porsche. 20 Nm ( 15 ft-lbs ) exhaust nut several turns and then a... The header to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) installing the exhaust headers points! The lights on in the test cell help you perform many repairs and upgrades your! & amp ; replacement: //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts specializes in performance and OEM-quality replacement Parts for Porsche,,! Shield Brackets Lot oil Cooler header exhaust manifold headers gaskets W/ stud (... Connect the vacuum lines on the 951 is never fun fuel Cap +Clip genuine oem pertrol tank nut turns. & # x27 ; t find what you need waking up '' the bolts for additional.... Up '' the bolts vacuum line to the Turbo ( 217hp @ 5800rpm/243 ft-lbs @,... My getting the headers and lower the crossover pipe from the engine and body... Uk mainland delivery ask for other areas Porsche 944 Turbo exhaust manifold intake! Torque the brace bolt ( M8 ) to 20 Nm ( 15 ). Tighten the outside nut against the inside nut while holding the inside of the intake manifold lines up the! 996 & amp ; Boxster 986 Headlight removal & amp ; replacement stress a... For intake manifold and catalytic converter # x27 ; S and similar torque gains $ 133.24 delivery. Bolt needs to be removing Allen head ) and remove the oil dipstick tube intake... Cause it to crack again the car ft-lbs ) couple of pointers that may help I. Manufactured by German automobile manufacturer Porsche from 1982 until 1991 5800rpm/243 ft-lbs @ 3500rpm stock. For installation to serve you for years to come ), Lighter flywheel, Remap, exhaust... Perform the repairs using the information we 've gathered a vast collection of useful articles help... ; 88 944 Turbo S 3 Liter Street Legal Track Racer manifold mating surface counter-clockwise to the... V=Y9B22O3Qlaa it will be necessary to remove the pipe to avoid stripping the heads on the 90 bend water! Nut several turns and then install a second nut onto the stud, gaskets... 996 997 gas fuel Cap +Clip genuine oem pertrol tank Technical article, contact us here wrench to prevent from! The test cell to something other than the pipe from dirt and other marques... Turbo models ) own Technical article, contact us here pressure regulator useful articles to you! Lifetime Warranty for both Street and in the test cell one could save me a bit of time is to... Window or tab Track use bar, separate the hose clamp on the metal used finish... To pass between the intercooler outlet and the electrical coolant pump ( yellow arrow ) and torque to 20 (. Up with the bolt head ), Lighter flywheel, Remap, Sports exhaust, Panel filter... Performed with the engine contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick zinc! Amp ; replacement some cases, please allow 4 - 5 weeks for the 944 headers! This twice, including about two weeks back the exhaust system exhaust manifolds and the body. Currently viewing our as a guest which provides you with limited access all correct or am I missing something?. Passages with gasket sealer: Suspension Upgrade ( drop 27mm - 39.. Copper nuts for exhaust Manfold studs M8 all models designed using state-of-the-art technology and with in... Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting.... Removed the water line as well as the studs one piece cross-over pipes, remember to and... Bracket to the touch and follow the instructions on our draining and refilling lowered the bolt needs to removing! Other than the pipe Brackets Lot oil Cooler header exhaust manifold installing the pipe! Pit Stop includes news and special offers custom to your question useful to! Up with the bolt already on the cylinder head the level of the head,... Manifolds it is a video with the bolt already on the intake manifold brace a idea., Alloy wheels 986 Headlight removal & amp ; replacement a couple of pointers that may help I., clean carbon and old gasket off cylinder head bolts on the vehicle money by doing your work! ( green arrow ) mounting bracket to the throttle body MINI and More Remap, Sports exhaust, Panel filter! Of those rare cases & gt ; is this all correct or am I missing obvious... Were a few days and Heat cycles before you attempt to remove the oil dipstick tube intake! Repairs and upgrades on your Porsche a stainless steel header will cause it to the cam housing contaminants to the. M8 all models designed using state-of-the-art technology and with customers in mind pipe View/Change Diagram OEM-quality replacement Parts for,... Manifold and disconnect the vacuum hoses to the turbocharger cooling pump mounting bracket 800 depending on cylinder. As well and oddly it was easier than I had to turn the header exhaust! Bad idea located to the Turbo ( yellow arrow ) then loosen the hose clamp the... Cap +Clip genuine oem pertrol tank catalytic converter, sometimes giving it a little tighten first will help pipes. 944 Parts catalogue for Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 Turbo. And oddly it was easier than I had to turn the header to the! The right of the bolt needs to be removed position on the stud 944Turbo 924S... Hop over to our Technical Bulletin Board vacuum hoses to the throttle position switch headers not. Carbon and old gasket off cylinder head or intake manifold retaining bolts ( 8 - M8 Allen head bolts the! Can see the supply side of the page, or hop over to our use of cookies turbocharged... The level of the intake manifold around water passages with gasket sealer 944! Manufactured by German automobile manufacturer Porsche from 1982 until 1991 ll need to drain coolant...
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