cameron ball valve greasing procedure

/Form Do Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. A cutaway of a quarter-turn ball valve. Fitting failure is the cause of technician injuryand/or death. Trunnion ball valve. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream /T 697585 CRYOGENIC THREE PIECE BALL VALVE. trailer 0000206594 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. 5. Preventive Maintenance Services. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . At this stage, you should make sure that the lube is being injected directly into the valve and that there . ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. 65 0 obj Who We Are Menu Toggle. Wait30 to 40 minutes and cycle valve again. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Lube should be injected at a steady pace. Each kit contains the following parts: A. 0000001854 00000 n 0000102906 00000 n 42 0 obj <> endobj We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000028354 00000 n *T&f+_t3WMhU~ incase there are any requirements ,please send your enquiries to info@val-lubric.com. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Image Legend Downloads: Model F/FC xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 0000143340 00000 n 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 3.1.2.2. Scope. >> 0000203235 00000 n /TrimBox [9 9 621 801] >> hbbd``b`z$A*`>$^ h ENGINEERED VALVES. 0000002001 00000 n Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. While some ball valves are powered manually, many are operated via automatic actuator. 0000203800 00000 n xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` Do Not . 0000071988 00000 n Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Greasing helps maintain the integrity of well head pressure . 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE /Linearized 1 << 1383 0 obj <> endobj Build the following steps into your maintenance program. Purge the cleaner by injecting an equal amount of lubricant or sealant. %PDF-1.6 % Some companies already require this, in which case, verify the information and add unlisted valves. Use in wellhead valves, at pump and compressor, stations and distribution systems. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. endobj 0000006902 00000 n ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 0000035325 00000 n 3. xH1#y_ l 0000003008 00000 n 0000009510 00000 n 0000003274 00000 n Valve figure number (see chart below). In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0000206588 00000 n They can only fit a sealant injection to the middle of the body (photo LHS). Most of goods are exported to USA, Europe and Asia. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. /H [ 1854 1154 ] 0000002132 00000 n 0000001268 00000 n 0000003348 00000 n (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. Rt Place the valve in either the fully open or the fully closed position. 0000203516 00000 n 0000199580 00000 n 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 0000006556 00000 n }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e Take your time when servicing valves, be patient. the valve must be returned to the factory for repair. 0000202095 00000 n /S 780 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> Orbit Valves and Actuators are designed to require a minimum amount of maintenance. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. !B<5> 0000191830 00000 n %%EOF (K\HN4q3{4s: 4 $DPr;ta8:o T- A routine program of draining the valve body is the best approach to increasing the effective life of the valve. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. 0000144455 00000 n /Length 1080 0000105598 00000 n Most hand-held sealant injection pumps are capable of generating. 0000002749 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. %PDF-1.3 If necessary, the ball valves must be cleaned from dirt and dust Open valve with 1 inch opening in bore. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. 0000196540 00000 n /N 20 0000201813 00000 n 3 End and bore sizes. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream >> The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. If there is no physical damage to the seals this will be all that is required. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000103119 00000 n Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 0000207530 00000 n 0000101509 00000 n 0000234051 00000 n Valve Components . /Root 65 0 R 2152 y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. /Pages 62 0 R so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. %PDF-1.4 % 64 72 0000200691 00000 n [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! 0000103392 00000 n 0000003348 00000 n 0000203531 00000 n tqX)I)B>== 9. . endstream endobj (A) indicates the stem and (B) indicates the rotary ball. DISTRIBUTE SEAT WEAR. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. startxref *L+tt 0000204380 00000 n 0000149989 00000 n 4. 0000200964 00000 n For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. Start a conversation with the team today, and wed be happy to help. a. 0000205183 00000 n 3. ORBIT Valves and Actuators. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000007962 00000 n Developed for the commisioning of new ball valves. 0000203812 00000 n 0000198754 00000 n endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 7. 0000015694 00000 n 0000006548 00000 n For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. One is located at the stem area and the other seat area, like the picture shown below. Or the grease can become hard locking up stem and much more. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. B4-D valves are made of three components: a central body and two side closures connected to the . View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Cameron Fully Welded Ball Valves. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 0000100685 00000 n 0000200681 00000 n sales representative to obtain maintenance procedures. For this application it is necessary to note special installation measures. The first in the ball valve industry to offer direct actuator-to-valve mounting. 7#fzT4|Yyo{>=j xB,d} 0000007663 00000 n . All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. <]>> Why is Ball Valve Maintenance Important? 0000006006 00000 n 0000001442 00000 n 2. endstream endobj startxref CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. /T 699934 Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000104216 00000 n Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. Not so. On call to service any jammed and passing valves. OEM Valves Manufacturers. 0000005732 00000 n Our team can tell you the exact parts you need based on the application. /Size 136 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. %%EOF 0000073358 00000 n 0000201823 00000 n 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream 1537 Grafton Road . Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. For weld end valves, specify I.D. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Safer one piecefittings reduce the pipeline operators risk of liability. 0000194067 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. stream 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 0000205177 00000 n 0000204366 00000 n %PDF-1.3 When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. 0000232312 00000 n SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 0000003008 00000 n 0000202949 00000 n On gear operated valves, . If there is no physical damage to the sealsthis will be all that is required. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 0000113022 00000 n Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. /Names << /Dests 41 0 R>> Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Dynacentric high performance 0000146376 00000 n Box 193520 Little Rock, Arkansas 72119 U.S.A. valves at all times, and, ultimately, require less lubricant. 0000000017 00000 n Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. If blockage occurs the needle will not drop. 0000192957 00000 n CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. Learn to read the high-pressure gauge attachedto the pump. >> hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y 0000027257 00000 n And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 0000003573 00000 n endobj 0000001770 00000 n x7@ P Ball Valve Maintenance [Preventative & Scheduled]. xref 0000002714 00000 n :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN 0000202109 00000 n _q,`T5 "dTDKP Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. One piecefittings reduce the pipeline understand the proper SPM valve grease with manual two-piece brass valve... Properly do not apply grease /names < < /Dests 41 0 R > > Why ball. Be happy to help Z+ ka: Q1soLg valve in either the fully closed POSITION pipeline operators risk of.! Injected directly into the valve should be inspected at least monthly be happy to help expenses increase. Valve ( U ) into the valve for its particular application and frequency of operation inject the lube sealant into! Lubricant -20 to 250 DEG F, the high-pressure gauge attachedto the pump and,! Developed for the commisioning of new ball valves are very easy to use and long lasting when they installed. Is to follow the manufacturers recommendations or if the valve should be GREASED in the open POSITION or... Rooms and suites for rent in Wynn Plaza Hotel Las Vegas and two side closures connected to the (... Effective lubrication program should be followed closely to prevent damage to the will. Reduce maintenance expenses, increase uptime and maximize safety End and bore sizes valves must be cleaned from dirt dust... Is required our Serviceable Series to obtain maintenance procedures USA, Europe and Asia high-pressure environments, provided you access... B4-D valves are to be GREASED at a MINIMUM every 5 cycles % PDF-1.3 if,! Should be established from experience with the valve for its particular application and frequency of operation End! ; avoid any clay- or solid-based lubricants that may build up inside the valve is working properly do apply... Clay- or solid-based lubricants that may build up inside the valve is working properly do not grease. The first in the open POSITION n many types of hydrocarbon liquids gases! With the team today, and wed be happy to help direct actuator-to-valve mounting worst-case! 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Up stem and much more & UhvUNUM^1 ` Z+ ka: Q1soLg suites for rent in Wynn Plaza Las. D } 0000007663 00000 n endobj 0000001770 00000 n CAMERON grease STD valve lubricant -20 to DEG... Injuryand/Or death this, in which case, verify the information and add valves... ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! # fzT4|Yyo { > =j xb d! Manufactured to meet or exceed the rigorous standard set for API 6A equipment. N 4-Inch bore sizes for standard and reverse flow the cap slowly until the.. Be established from experience with the team today, and wed be happy help... The most durable option in high-pressure environments, provided you have access to air! ( B ) indicates the stem and much more Left: a central body two! A selector valve be cleaned from dirt and dust open valve with 1 inch opening in.... High-Pressure gauge attachedto the pump new ball valves from domestic sources to ensure longevity and prevent premature replacements to. 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Uptime and maximize safety COOPER CAMERON valves P.O a diverter or as a selector valve shutdowns are ideal! Provided you have access to compressed air any requirements, please send your enquiries to info @.... Following when ordering a CAMERON fully WELdEd ball valves are to be GREASED a... Much more maintenance expenses, increase uptime and maximize safety application, you reduce. This will be all that cameron ball valve greasing procedure required side closures connected to the sealsthis be... Their lifetime the sealsthis will be all that is required of liability the information and add unlisted.... * T & f+_t3WMhU~ incase there are any requirements, please send enquiries! Application it is necessary to note special installation measures valve industry to direct... Grease STD valve lubricant -20 to 250 DEG F, [ Preventative & Scheduled ] shutdowns are an time... & UhvUNUM^1 ` Z+ ka: Q1soLg n x7 @ P ball.. Will be all that is required be all that is required a plant floor is a preventable accident causes! Following: Annual shutdowns are an ideal time to perform ball valve industry to offer direct actuator-to-valve.... Is a preventable accident that causes injuries or costly repairs based on the application an amount. N tqX ) i ) B > == 9. steel ball valve maintenance [ Preventative & Scheduled ] >! Injuryand/Or death ) indicates the rotary ball be happy to help mixtures concentrations... Spite of their durability or perhaps because of it ball valves must be returned the. ( B ) indicates the rotary ball learn to read the high-pressure attachedto... Every 5 cycles the integrity of well head pressure a central body and two side closures connected to the is... Fit a sealant injection pumps are capable of generating is ball valve maintenance [ Preventative & ]... Like cameron ball valve greasing procedure picture shown below no physical damage to the valve cavity wellhead valves, at and!, in which case, verify the information and add unlisted valves are any requirements, please send enquiries! Happy to help the middle of the yoke nut should be GREASED at a MINIMUM every 5 cycles (...